Technological Advantages
Unique gear tooth profile:
Featuring a unique "π-tooth" design, this innovation effectively increases the contact area between the rigid and flexible gears, enabling harmonic drives to achieve high rigidity, precise bidirectional transmission, and remarkably smooth operation with minimal fluctuations.
Surface Nanomodification Technology:
Surface nanotreatment ensures that the flexspline tooth surface achieves a hardness of HV700 or higher, while maintaining exceptional toughness in the tooth root and core areas. This guarantees high precision and fatigue resistance for the harmonic drive reducer throughout its entire service life.
Advanced manufacturing processes:
We use Swiss-imported gear hobbing machines, achieving gear precision levels of 4 to 5. This results in significantly higher processing efficiency compared to domestic competitors, outpacing their slow-wire cutting, broaching, and hobbing processes.
High stiffness and high durability features:
Featuring a unique wave-generation curve, this product boasts a service life 20–50% longer than competitors, while its stiffness is 20% higher as well.
Lighter and more compact features:
By improving materials and structure, the reducer achieves lightweight design, enabling the product to handle higher speeds and greater loads.
Technical储备
Three-wave harmonic reducer:
Applicable scenarios: humanoid robots, remote medical devices, and more.
Advantages of increasing the number of meshing teeth in a three-stage harmonic reducer:
1. Increased stiffness (by 20-30%)
2. Operates with less noise
3. Higher transmission chain accuracy (can reach below 10 seconds)
4. Improved overall stability.
Dual-planet gear structure:
Further enhance the stiffness of the harmonic reducer to prevent low-frequency torsional vibrations during harmonic operation.
Ultra-high-precision third-harmonic generation
Dual-steel-roller Ultra-High-Rigidity Harmonic Drive